Built for heavy-duty pipe and profile processing. Delivers industrial-grade reliability and productivity for all types of manufacturing industries
Model | Cyclone 7020 |
---|---|
Laser power (W) | 1.5kW, 3kW, 6kW, 12kW |
Max Tube Length | 24.6’ (7500mm) |
Min Tailing Length | 2.75” (70mm) |
Min Round Tube Diameter | 0.6” (15mm) |
Max Round Tube Diameter | 9” (230mm) |
The optional unloading system is designed to streamline post-cutting operations by automating and accelerating the material removal process. With a 3-meter support and follow-up unloading capability, it ensures smooth handling of finished parts, reducing manual labor while supporting continuous, uninterrupted operation.
The EMP Cyclone features a robust pneumatic chuck system engineered for precision and efficiency. The front chuck is uniquely designed to move forward, allowing the cutting head to operate between both chucks. This setup enables accurate processing of longer tubes while maintaining cutting stability and minimizing vibration. With automatic centering and strong clamping force, the chucks ensure secure material handling, faster setup, and improved cutting accuracy across a wide range of pipe profiles.
The EMP Cyclone is specifically designed to reduce tailing length, helping manufacturers maximize raw material usage and significantly cut down on waste. Traditional laser tube cutting systems often leave a substantial unprocessed section at the end of each tube, known as the tailing, because of limitations in chuck positioning. With its innovative front-moving chuck design, the cutting head can operate between both chucks, allowing it to cut much closer to the ends.
This ultra-short tailing capability is especially valuable in high-volume production environments where material costs are a key consideration. Tail length is reduced to just under 2 inches (50mm), allowing for significantly more usable material from each tube. Over time, reducing leftover material leads to measurable savings. It also supports more efficient nesting and layout planning, helping manufacturers get the most out of every tube processed.
The EMP Cyclone 7020 features a pneumatic direct-push chuck system that delivers automatic centering and firm, stable clamping for a wide range of tube shapes and sizes. This setup ensures high transmission efficiency during cutting, providing consistent accuracy even at high speeds. Its streamlined design allows for fast disassembly and easy maintenance, reducing machine downtime and simplifying routine service tasks. By improving both setup speed and operational stability, this chuck system significantly boosts overall productivity.
The EMP Cyclone 7020 is made to accommodate a wide variety of tube shapes and profiles, making it an ideal solution for manufacturers with diverse processing needs. In addition to standard shapes, the machine also supports rectangular, oval, and other custom profiles, offering exceptional flexibility for industries such as automotive, fitness equipment, construction, and furniture manufacturing. This adaptability allows users to take on a broader range of projects with a single, high- performance system.
The EMP Cyclone 7020 offers both semi-automatic and fully automatic feeding options, giving manufacturers the flexibility to match their production setup with their workflow demands. Ideal for lower-volume operations or custom jobs, the semi-automatic feeding system allows operators to manually load tubes onto the support rollers. The system then uses positioning sensors and alignment components to guide and correct the tube’s position before clamping. This setup balances precision with hands-on control, making it suitable for varied job orders or specialty tube profiles that require manual adjustment.
For higher-volume, continuous production, the fully automatic feeding system significantly reduces manual labor and increases throughput. Tubes are automatically loaded from a bundled stack into the cutting zone using an intelligent material handling system. The result is faster loading times, reduced operator involvement, and improved overall efficiency—ideal for industries with large batch runs and minimal variation in part size or shape.
The gold standard in laser performance, IPG sources deliver consistent power, exceptional cut quality, and unmatched reliability. Their robust design minimizes maintenance, ensuring uninterrupted operation even in the most demanding industrial environments.
A smart, budget-friendly alternative, Max Photonics offers stable power output, excellent cut quality, and proven durability. It’s a dependable choice for operations that want efficiency and performance without the premium price tag.
Yaskawa M7 series offers higher torque, faster response times, and enhanced stability, ensuring smooth, accurate motion control even at high cutting speeds. Its advanced algorithms minimize vibration and positioning errors, leading to cleaner cuts and improved machine efficiency. Built for durability and longevity, the M7 is an energy-efficient solution that maximizes performance while reducing operational costs.
Boci laser heads are built for precision, efficiency, and durability, making them a standout choice for high-performance laser cutting. Featuring advanced autofocus, the BOCI head automatically adjusts cutting height for clean, consistent results across materials. Its breakaway design protects the head from collisions, reducing the risk of damage and downtime.
This high-precision motion system combines Hiwin’s low-friction linear rails with YYC’s backlash-free rack and pinion for smooth, stable cutting. Built from high-quality materials, both deliver reliable accuracy and long-lasting durability, even under high-speed conditions.
Hiwin’s smooth, low-friction motion ensures accurate positioning and consistent performance, even at high speeds, while its rigid construction enhances longevity and reduces maintenance. Complementing this, YYC’s hardened rack and pinion system provides high-speed, backlash-free movement, ensuring clean, precise cuts with every pass. Built from high-quality materials, both components maximize efficiency, reliability, and cutting accuracy, making them essential for any precision-driven laser cutting operation.
S&A water chillers are engineered for efficient and reliable cooling, ensuring optimal performance. Designed with dual-circuit cooling, these chillers provide precise temperature control for both the laser source and optics, preventing overheating and maximizing efficiency. With intelligent temperature regulation, high energy efficiency, and a durable, low-maintenance design, the CWFL series keeps your laser running smoothly even under heavy workloads.
Bochu TubePro is designed for professional tube cutting, and supports production of tube and profile of various shape. It works with Bochu TubesT nesting software seamlessly to realize technique setting, advanced toolpath generation and nesting for standard and special production need.
From expert planning, delivery and installation to service, training and calibration, EMP Laser provides fast, reliable and professional support — no matter where you purchased your machine.
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